FAQFAQ   SearchSearch   MemberlistMemberlist   UsergroupsUsergroups   RegisterRegister   ProfileProfile   Log in to check your private messagesLog in to check your private messages   Log inLog in 

  ads
1984 VW 1.6 D Transporter converted to Subaru EJ201 MY99

 
Post new topic   Reply to topic     Forum Index -> Completed Conversions
View previous topic :: View next topic  
Author Message
MattWest
Wannabe
Wannabe


Joined: 22 Oct 2019
Posts: 1
Location: Emsworth

PostPosted: Mon Nov 04, 2019 6:48 pm    Post subject: 1984 VW 1.6 D Transporter converted to Subaru EJ201 MY99 Reply with quote

Coverting 1984 VW t25, 1.6 Diesel , 5 speed to Subaru EJ201 MY99. Non turbo.
Costs for 2019 below. Started looking 29th May 2019, engine in and running 3rd November 2019.
Sourced engine from ebay.co.uk, seller imprezabreaker . very helpful.
Donor car was SUBARU 5 Gears, IMPREZA SPORT SPECIAL AWD Manf Date: 2001, SALOON Reg Date: 24/01/2001 Trim: SPORT SPECIAL AWD MK1 (GC) VIN: JF1GC8KJ3YG0XXXXX
1994cc (125 bph) Engine No: 920xxx, PETROL, G/Box: MANUAL Engine code: EJ201

Requested as per www.rjes.com website all below along with engine.
Mount rubbers, complete with nuts and washers to attach to crossmember
Flywheel
Clutch pressure plate (Did not use as bought new from RJES)
Clutch release bearing (Did not use as bought new from RJES)
Alternator, including wiring with alternator connectors.
Clutch inspection hole cover
Power steering pump bracket if pump not to be supplied (needed for alternator belt tensioner)
All bellhousing to engine bolts, from the same engine
Engine harness
Lambda sensor
Starter Motor from a manual Subaru
Exhaust header
Engine ECU
Chassis Harness from behind dash
Cluster of three relays on a steel bracket behind the dash. One always has a green connector
Electronic ignition module (small black box attached to the centre of the bulkhead, just above the gearbox) - not fitted to 1999 onwards models, as coils fired directly from the ECU.
Immobiliser:transponder ECU, ignition barrel antenna, key
All above supplied for £499.99 inc delivery.

Ordered and received from www.rjes.com
Conversion of MY01 harness for T25 £283.33
All new VW connectors on your Subaru engine management system WV9 ELC £20.83
T25 Front Extension Harness (basic) £50.00
2wd '87 --> Fuel Pump Harness, Ring Terminals £6.67
T25 2WD Engine Mount £137.50
T25 Induction Hose Kit (Phase 2) £54.17
Reversal of customers own coolant manifold £41.67
Alternator Belt - PAS pump delete £7.50S
sale of shipping services £10.00
Subtotal £611.67
VAT total £122.33
Total £734.00

Then ordered and received from www.rjes.com
800-00051 £400.00 Bell Housing Kit, Push, for short VW input shaft
800-00021 £137.50 Clutch Kit, -->170 bhp, push, VW Disc, to suit 268mm PCD flywheel
800-00044 £104.17 Coolant Plumbing Kit - EJ series, n-a, 32mm VW pipes
800-00018 £37.50 T25 VSS - Speedo Mounted
050-00025 £26.67 clutch shaft, push (centre 4 splines are in std VW position)
800-00024 £13.33 Clutch shaft fitting kit
Shipping £10.00
Subtotal £729.17
VAT total £145.83
Total £875.00

800-00009 £36.67 Throttle Cable Kit - T25/T3/Vanagon manual Subaru
P&P £3.00 Postage and Packaging
Subtotal £39.67
VAT total £7.93
Total £47.60

I completely changed out the diesel fuel system for Petrol from a T3 fuel injection model as advised by rjes from www.brickwerks.co.uk, again really helpful and great customer service
Fuel Tank - T3 / Injection

SKU: CV2C Excl. Tax: £71.76 Incl. Tax: £86.11 Fuel Filter - T3 | T4 | LT Injection Engines
SKU: WK830/7 Excl. Tax: £8.20 Incl. Tax: £9.84 Fuel Pump Mounting Brackets - T3 / Injection
SKU: T3113547A-K Excl. Tax: £13.95 Incl. Tax: £16.74 Electric Fuel Pump - T3 / Fuel Injection / OEM
SKU: T3906091-OEM Excl. Tax: £85.55, Incl. Tax: £102.66, Body Bracket For Electric Fuel Pump - T3
SKU: T3209247-KIT Excl Tax: £4.30, Incl. Tax: £5.16 Fuel Filter Clamp Kit - T3/T4 - Stainless
SKU: T3201679K Excl. Tax: £32.44 Incl. Tax: £38.93 Fuel Feed Pipe - T3 / Subaru
SKU: T3201SUB-F Excl. Tax: £21.28 Incl. Tax: £25.54 Fuel Return Pipe - T3 / Subaru
Subtotal (Excl.Tax) £237.48
Subtotal (Incl.Tax) £284.98
Shipping & Handling £27.60
Grand Total £312.58

SKU: 091 301 131 Excl. Tax: £3.86 Incl. Tax: £4.63 Gasket - T3 / Gearbox / Bell Housing
SKU: 251721281A Excl. Tax: £68.89 Incl. Tax: £82.67 Clutch Slave Cylinder Bracket - T3 / Petrol
Shipping & Handling £5.70

Engine gasket and new front casing as cracked - £85
Engine oil and filter - £30
Antifreeze - £12

The loom from Richard Jones was plug and play and although no instructions, I only managed to mix 1 plug up which got me very worried that the imobiliser was not all matched but found the error of my ways when right hand side ligh fuse kept blowing and I traced back and engine started after only 3 cranks and runs a treat.
I now just need to get an exhaust, any tips? Looks like will be paying close to £950 for one.
Total spend excluding exhaust £2688.18
I would like too thank Richard Jones at RJES, his website has evrything you need to know, I know its out of date and not the easiest to navigate but once you are a customer, he is great and the guys at Brickwerks too.

Not sure how to add images. happy to receive questions
[/img]
_________________
Converting 1984 t25 5speed diesel 1.6 to Subaru EJ201 my2000
Back to top
View user's profile Send private message
Display posts from previous:   
Post new topic   Reply to topic     Forum Index -> Completed Conversions All times are GMT
Page 1 of 1

 
Jump to:  
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum


Powered by phpBB © 2001, 2005 phpBB Group
NOT SO
SHABBY
INTERIORS
CLICK ME



ads

VanMonst

VWHERT



NOT SO
SHABBY
INTERIORS
CLICK ME



ads


ads

ads


CarBuilderSolutions





ads