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1.9 AEF STRAIGHT DIESEL COVERSION?

 
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toxicplug
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Joined: 04 May 2010
Posts: 8
Location: llanellli south wales

PostPosted: Tue May 04, 2010 9:32 pm    Post subject: 1.9 AEF STRAIGHT DIESEL COVERSION? Reply with quote

i am currently converting my 1.6 air cooled t25 camper into a 1.9 vw caddy diesel powered mile muncher i bought a 1.6 d van to have the diesel pipes gearbox water pipes rad and wiring loom and clocks ihave got the engine and box together with the spigot bearing new clutch cable clutch arm and evrything seems to be going to good am about to install the engine and have had a lotof help from this forum apart from the obviuos wiring up due to different connectors can anyone forsee any other problems i might come across?
cheers and will upload pics of conversion when its running proper !!!!!!!!!
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famous phil
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Joined: 09 Oct 2006
Posts: 822
Location: Darlington

PostPosted: Wed May 05, 2010 10:20 pm    Post subject: Reply with quote

Welcome , Might be best to add some pics of engine/diesel pump , there might be something that needs wiring up for Happy
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Auto Union Munga Jeep ,T4 2.4td , T4 2.5tdi ,Mercedes S Class on LPG , 66 splity deluxe , GP mk1, 3 type 25s 1 with 1.9dt pug engine + 1 with N/A pug engine ,,there are 6 t25s with pug power in Darlington
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toxicplug
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Joined: 04 May 2010
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Location: llanellli south wales

PostPosted: Wed May 05, 2010 10:30 pm    Post subject: Reply with quote

cheers for the reply i had the plate that hides the stop switch on the back of the pump of today and run 2 wires of the switch been told 1 is live and 1 is earth but until i get the engine in and turning over i cant be sure which is which both black wires coming of the pump got loads of pics to upload so far its been easy pops but something bound to go wrong lol
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famous phil
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Joined: 09 Oct 2006
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Location: Darlington

PostPosted: Wed May 05, 2010 11:02 pm    Post subject: Reply with quote

Hi, does not mater which way they're powered up , if you get a test light you could do a quick check to see if ones earthed , check the link below Happy

http://vwkd.co.uk/bb/viewtopic.php?t=3190&highlight=
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Auto Union Munga Jeep ,T4 2.4td , T4 2.5tdi ,Mercedes S Class on LPG , 66 splity deluxe , GP mk1, 3 type 25s 1 with 1.9dt pug engine + 1 with N/A pug engine ,,there are 6 t25s with pug power in Darlington
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toxicplug
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Joined: 04 May 2010
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Location: llanellli south wales

PostPosted: Mon May 17, 2010 4:21 pm    Post subject: shes a running Reply with quote

well its up and running rewired the alternator have run a live to the stop switch bled the water up tydied up the wiring loom a bit and on the first spin out the gearbox sounds like its about to chuck its guts out engine is pulling ok seems slow tho wondering now wether to rebuild the diesel gearbox or swap itfor the old 1.6 air cooled numbers on it are 002301031 any ideas on the rebuilders ? oh and now inow why they fit servo assissted brakes on newer vehicles first junction i came to and it was almost a straight thro jobbie lol !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! help
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13 window deluxe
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Joined: 22 Dec 2006
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Location: chesterfield derbyshire

PostPosted: Sun May 30, 2010 9:21 am    Post subject: Re: shes a running Reply with quote

toxicplug wrote:
well its up and running rewired the alternator have run a live to the stop switch bled the water up tydied up the wiring loom a bit and on the first spin out the gearbox sounds like its about to chuck its guts out engine is pulling ok seems slow tho wondering now wether to rebuild the diesel gearbox or swap itfor the old 1.6 air cooled numbers on it are 002301031 any ideas on the rebuilders ? oh and now inow why they fit servo assissted brakes on newer vehicles first junction i came to and it was almost a straight thro jobbie lol !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! help


the diesel t25 box and lawn mower 1.6 box are both super low geared as neither motor has any torque! what you need is a dk box from a 2.0 lawn mower van (it has a very high 4.57diff ratio) the difference will be massive both with fuel economy and top speed
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1964 rat 13 window deluxe 1Z tdi,
1975 rhd twin slider tintop (TBA)
1991 golf 2 gti with tweaked AHU tdi,

previous tdi swaps: gone but not forgotten
1979 rhd twin slider tintop bay ahu 1.9tdi
1990 T25 1Z 1.9tdi
1993 suzuki samurai with 1Z 1.9tdi
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toxicplug
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Joined: 04 May 2010
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Location: llanellli south wales

PostPosted: Mon May 31, 2010 4:19 pm    Post subject: aas 5 speed box Reply with quote

am currently watching a 5 speed aas box out of a diesel caravelle are they any good?
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toxicplug
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Location: llanellli south wales

PostPosted: Mon May 31, 2010 4:20 pm    Post subject: Reply with quote

sorry its an ass box !!!!!!!!!!!!!!!
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toxicplug
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Location: llanellli south wales

PostPosted: Mon Jun 21, 2010 5:30 pm    Post subject: box in ready for glasto !!!!!!!!!!!! Reply with quote

as usual i am cutting everything fine had the 5 speed ass box can only seem to get four gears no time left to tinker she is going to glasto wedsnesday i will be in the west field with a rough dark blue t25 probably broken in some way or another she got a white high top as well so if your there come say hi !!!!!!!!!!!!!!!!!!!!!!!!!!!!! Hello
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